Ingangsdatum: 23-11-1995
5.6.2.1  Plunge test
Tests should be conducted to determine the
standard and worst case orientations as defined in 2.4 and 2.5. Ten additional
plunge tests should be performed at both of the identified orientations. The
worst case orientation should be as defined in 4.14.1. The RTI should be
calculated as described in 5.6.2.3 and 5.6.2.4 for each orientation,
respectively. The plunge tests should be conducted using a brass nozzle mount
designed such that the mount or water temperature rise does not exceed
2°C for the duration of an individual plunge test up to a response time
of 55 s. (The temperature should be measured by a thermocouple heatsinked and
embedded in the mount not more than 8 mm radially outward from the root diameter
of the internal thread or by a thermocouple located in the water at the centre
of the nozzle inlet.) If the response time is greater than 55 s, then the mount
or water temperature in degrees Celsius should not increase more than 0.036
times the response time in seconds for the duration of an individual plunge
test.
The nozzle under test should have 1 to
1.5 wraps of PTFE sealant tape applied to the nozzle threads. It should be
screwed into a mount to a torque of 15 ± 3 Nm. Each nozzle should be mounted on
a tunnel test section cover and maintained in a conditioning chamber to allow
the nozzle and cover to reach ambient temperature for a period of not less than
30 min.
At least 25ml of water, conditioned
to ambient temperature, should be introduced into the nozzle inlet prior to
testing. A timer accurate to ±0.01 s with suitable measuring devices to sense
the time between when the nozzle is plunged into the tunnel and the time it
operates should be utilized to obtain the response time.
A tunnel should be utilized with air flow and temperature
conditions* at the test section (nozzle location) selected from the appropriate
range of conditions shown in table 2. To minimize radiation exchange between the
sensing element and the boundaries confining the flow, the test section of the
apparatus should be designed to limit radiation effects to within ± 3% of
calculated RTI values**.
The range of
permissible tunnel operating conditions is shown in table 2. The selected
operating condition should be maintained for the duration of the test with the
tolerances as specified by footnotes 1 and 2 in table 2.
5.6.2.2 Determination of conductivity factor (C)
[7.6.2.2]
The conductivity factor (C) should be
determined using the prolonged plunge test (see 5.6.2.2.1) or the prolonged
exposure ramp test (see 5.6.2.2.2).
5.6.2.2.1 Prolonged plunge test [7.6.2.2.1]
The prolonged plunge test is an iterative
process to determine C and may require up to 20 nozzle samples. A new nozzle
sample must be used for each test in this section even if the sample does not
operate during the prolonged plunge test.
The nozzle under test should have 1 to 1.5 wraps of PTFE sealant tape applied
to the nozzle threads. It should be screwed into a mount to a torque of 15±3 Nm.
Each nozzle should be mounted on a tunnel test section cover and maintained in a
conditioning chamber to allow the nozzle and cover to reach ambient temperature
for a period of not less than 30 min. At least 25 ml of water, conditioned to
ambient temperature, should be introduced into the nozzle inlet prior to
testing.
A timer accurate to ± 0.01s with
suitable measuring devices to sense the time between when the nozzle is plunged
into the tunnel and the time it operates should be utilized to obtain the
response time.
The mount temperature should
be maintained at 20 ± 0.5 degrees C for the duration of each test. The air
velocity in the tunnel test section at the nozzle location should be maintained
with ± 2% of the selected velocity. Air temperature should be selected and
maintained during the test as specified in table 3.
The range of permissible tunnel operating conditions is shown in
table 3. The selected operating condition should be maintained for the duration
of the test with the tolerances as specified in table 3. To determine C, the
nozzle should be immersed in the test stream at various air velocities for a
maximum of 15 min. Velocities should be chosen such that actuation is bracketed
between two successive test velocities. That is, two velocities should be
established such that at the lower velocity (ul) actuation does not occur in the
15 min test interval. At the next higher velocity (uh), actuation should occur
within the 15-minute time limit. If the nozzle does not operate at the highest
velocity, an air temperature from table 3 for the next higher temperature rating
should be selected.
*  Tunnel conditions should be selected to limit maximum
anticipated equipment error to 3%.
**
 A suggested method for determining radiation effects is by
conducting comparative plunge test on a blackened (high emissivity) metallic
test specimen and a polished (low emissivity) metallic test specimen.

*  The selected air
temperature should be known and maintained constant within the test section
throughout the test to an accuracy of ±1°C for the air temperature
range of 129°C to 141°C within the test section and within
±2°C for all other air temperatures.
**  The selected air velocity should be known
and maintained constant throughout the test to an accuracy of ± 0.03 m/s for
velocities of 1.65 to 1.85 and 2.4 m/s to 2.6 m/s and ± 0.04 m/s for
velocities of 3.4 m/s to 3.6 m/s.

* If the value of C is determined
to be less than 0.5 (m.s)0.5, a C of 0,25 (m.s)0.5 should be assumed for
calculating RTI value.
Test velocity selection should ensure that:
( U
H / U
L )
0. 51.1
The test value
of C is the average of the values calculated at the two velocities using the
following equation:
C = ( Δ T
g / T
ea - 1) U
0. 5where:
Δ T
g = Actual gas (air)
temperature minus the mount temperature ( T
m) in
°C;
Δ T
ea = Mean liquid bath operating temperature minus the mount
temperature ( T
m) in °C;
u = Actual air velocity in the test section in m/s.
The nozzle C value is determined by
repeating the bracketing procedure three times and calculating the numerical
average of the three C values. This nozzle C value is used to calculate all
standard orientation RTI values for determining compliance with 4.14.1.
5.6.2.2.2 Prolonged exposure ramp
test [7.6.2.2.2]
The prolonged exposure ramp test for the
determination of the parameter C should be carried out in the test section
of a wind tunnel and with the requirements for the temperature in the nozzle
mount as described for the dynamic heating test. A preconditioning of the
nozzle is not necessary.
Ten samples
should be tested of each nozzle type, all nozzles positioned in standard
orientation. The nozzle should be plunged into an air stream of a constant
velocity of 1 m/s ±10% and an air temperature at the nominal temperature of
the nozzle at the beginning of the test.
The air temperature should then be increased at a rate of 1
±0.25°C/min until the nozzle operates. The air temperature, velocity
and mount temperature should be controlled from the initiation of the rate
of rise and should be measured and recorded at nozzle operation. The C value
is determined using the same equation as in 5.6.2.2.1 as the average of the
10 test values.
5.6.2.3
 RTI value calculation [7.6.2.3] The equation used to
determine the RTI value is as follows:

where:
t
r = Response time of nozzles in
seconds;
u = Actual air
velocity in the test section of the tunnel in m/s from table 2;
Δ T
ea = Mean
liquid bath operating temperature of the nozzle minus the ambient
temperature in °C;
Δ
T
g = Actual air temperature in the test section minus
the ambient temperature in °C;
C = Conductivity factor as determined in 5.6.2.2.
5.6.2.4  Determination of
worst case orientation RTI
The equation used to determine the RTI
for the worst case orientation is as follows:

where:
t
r - wc = Response time of the nozzles
in seconds for the worst case orientation.
All variables are known at this time as per the equation in
5.6.2.3 except RTIwc (response time index for the worst case orientation)
which can be solved iteratively as per the above equation.
In the case of fast response nozzles, if a solution
for the worse case orientation RTI is unattainable, plunge testing in the
worst case orientation should be repeated using the plunge test conditions
under Special Response shown in table 2.