4.2 Tank washing machines
4.2.1 The lank washing machines for crude oil washing shall
be permanently mounted and shall be of a design acceptable to the Administration.
4.2.2 The performance
characteristic of a tank washing machine is governed by nozzle diameter, working
pressure and the movement pattern and timing. Each tank cleaning machine fitted
shall have a characteristic such that the sections of the cargo tank covered by
trial machine will be effectively cleaned within the time specified in the
Operations and Equipment Manual .
4.2.3 Tank washing machines shall be mounted in each cargo
tank and the method of support shall be to the satisfaction of the Administration.
Where the tank washing machines are positioned well below the deck level to cater
for protuberances in the tank, consideration may need to be given to additional
support for the machine and its supply piping.
4.2.4 Each machine shall be capable of being isolated by
means of slop valves in the supply line. If a deck mounted tank washing machine is
removed for any reason, provision shall be made to blank off the oil supply line
to the machine for the periled the machine is removed. Similarly, provision shrill
be made to close the tank opening wilts a plate or equivalent means.
4.2.5 Where the drive units for
the tank cleaning machines are not integral with the tank cleaning machine,
sufficient drive units shall be provided to ensure that no drive unit need be
moved more than twice from its original position during cargo discharge to
accomplish the washing programme as specified in the Operations and Equipment
Manual
4.2.6 The number and
location of the tank washing machines shall be to the satisfaction of the
Administration.
4.2.7 The
location of the machines is dependent upon the characteristics detailed in 4.2.2
and upon the configuration of the internal structure of the tank.
4.2.8 The number and location of the
machines in each cargo tank shall be such that all horizontal and vertical areas
are washed by direct impingement or effective by deflection or splashing of the
impinging jet. In assessing an acceptable degree of jet deflection and splashing,
particular attention shall be paid to the washing of upward lacing horizontal
areas and the ton lowing parameters shall be used
- For horizontal
areas of a tank bottom and the upper surfaces of a tank's stringers and other
large primary structural members the total area shielded from direct
impingement by deck or bottom transverses, main girders, stringers or similar
large primary structural members shall not exceed 10 percent of the total
horizontal area of tank bottom, the upper surface of stringers, and older
large primary structural members.
- For vertical areas of the sides of a tank, the total area of the lank's
sides shielded from direct impingement by deck or bottom transverses, main
girders, stringers or similar large primary structural members shall not
exceed 15 percent of the total area of the tank's sides.
- For existing crude oil tankers, the Administration may permit the
percentages required in (a) and (b) above to be exceeded for tanks having
complicated internal structural members provided that the percentages
calculated over all the cargo tanks do not exceed 10 percent for horizontal
areas and 15 percent for vertical areas.
In some installations it may be necessary to consider the fitting
of more than one type of tank washing machine in order to effect adequate
coverage.
4.2.9 At the design
stage the following minimum procedures shall be used to determine the area of the
tank surface covered by direct impingement:
- Using suitable structural plans, lines are set out from the tips
of each machine to those parts of the tank within the range of the jets.
- Where the configuration of the tanks is considered by the
Administration to be complicated, a pinpoint of light simulating the tip of
the tank washing machine in a scale model of the tank shrill be used.
4.2.10- To confirm the cleanliness of the tank and to verify the design
in respect of the number and location of the tank washing machines, a visual
inspection shrill be made by entry to the tanks after a crude oil wash but
prior to any water rinse which may be specified in the Operations and
Equipment Manual. The bottom of the tank to be inspected may, however, be
flushed with water and stripped in order to remove any heel of crude oil
before gas freeing for entry. This inspection shall ensure that the tank is
essentially free of oil clingage and deposits. If the flushing procedure is
adopted, a similar but unflushed tank must be used for the test specified In
(b) below.
- To verify the effectiveness of the stripping and drainage arrangements,
a measurement shall be made of the amount of oil floating on top of the
departure ballast. The ratio of the, volume of oil on top of the total
departure ban fast water to the volume of tan ks that contain this i: water
shall not exceed 0.00085. This test shall be carried out after crude oil
washing and stripping in a tank similar in all relevant respects to the tack
examined in accordance with (a) above, which has not been subjected to a water
rinse or to the intervening water flushing permissible in (a) above.
- To verify the design, installation and operation of the system, the
arrival ban last, after a typical ballast voyage before which the arrival
ballast tank have been crude oil washed and during which the tanks have been
water rinsed in accordance wile the programme set out in the Operations and
Equipment Manual, shall be totally discharged to the loading port harbour
through an oil monitoring system approved by the Administration, and the oil
content of the effluent in this test shall not exceed 15 ppm.
4.2.11 Where an Administration
is satisfied that ships are similar in all relevant respects, the requirements of
4.2.10 need only be applied to one such ship Furthermore, where a ship has a
stories of tanks that are similar in all relevant respects then, for that series
of tanks, the requirements of 4.2.10(a) need only be applied to one tank of that
series.
4.2.12 The design of
the deck mounted tank washing machines shall be such that means are provided
external to the cargo tanks which, when crude oil washing is in progress, would
indicate the rotation and arc of the movement of the machine. Where the deck
mounted machine is of then non-programmable. dual nozzle type, alternative methods
to the satisfaction of the Administration may be accepted provided an equivalent
degree of verification is attained.
4.2.13 Where submerged machines are required, they should be
non-programmable and, in order to comply with the requirements of 4.2.8, it must
be possible to verify their rotation by one of the following methods:
- By indicators external to the tank;
- By checking the characteristic sound pattern of the machine, in which
case the operation of the machine shall be verified towards the end of each
wash cycle. Where two or more submerged machines are installed on the same
supply line, valves shall be provided and arranged so that operation of each
machine can be verified independently of the other machines on the some supply
line;
- By gas freeing the tank and checking the operation of the machine with
water during ballast voyages. In this case the check shall take place after a
maximum of six usages of the machine but the interval between checks shall not
exceed 12 months. Each verification shall be recorded in Supplement 2 to the
Oil Record Book.
The method of
verification shall be stated in the Operations and Equipment Manual